There are many names for prototype assembly services. Construction methods vary, but all of them can speed up the design process and provide an opportunity for designers and engineers to test their designs before making mass production. Nowadays, PCB prototype assembly is not just for prototyping but also mass production.
Different companies use it to test and verify the results of their PCB designs. They do this by having their production lines built from their PCBs’ design and testing run. While it sounds simple in description, it cannot be very easy when you have to choose between several different companies that may offer you the best PCB prototype assembly services at a reasonable cost.
PCB Prototype Assembly
PCB prototype assembly is the process of sourcing out or manufacturing PCBs with the specific purpose of testing those circuits or PCBs. Several things determine the price of your circuit board. The most significant is requiring a simple two-sided board, a double-sided board, or a four-layer board.
This requires greater precision and thus more time to assemble. You can also have the option to have a bare board, which is an unmounted board that you will have to mount on a chassis before you can use it. Another factor that can affect the cost of your board is whether or not they include specific functionalities such as connectors, display, or a power source. Some PCBs have different purposes, such as outputting signals; others are designed for input only, such as push buttons.
Benefits of PCB Prototype Assembly
PCB prototype assembly is an excellent way of testing your PCB design before you decide to mass-produce them. You can use the PCB prototype assembly to test several things, such as the PCB layout, soldering, component selection, and component installation.
You can also use this type of service to get your PCBs checked for compatibility with other electronic components, embedded chips, or microprocessors. It will also give you a chance to modify your design if need be, which is extremely beneficial in the case of new product developments.
PCB Prototype Assembly in Australia
Australian PCB prototype assembly services are of a very high standard. So when you require PCB prototypes for your production line, this is the company you need to contact. You can find out more about the type of work offered by these companies from their websites.
There are plenty of Australian companies that provide PCB prototype assembly services. However, these companies offer different levels of work depending on the complexity of your requirements and budget. You can ask questions from these companies before choosing a particular company to order your PCB prototyping boards from.
Researching the different companies that provide PCB prototype assembly costs you more time than you would have spent if you had chosen them yourself. However, it also entails a lot of research, which is good for increasing your knowledge and experience with various things such as electronic circuitry.
However, it also means that it can be quite hard to get accurate information about the cost of a PCB prototype assembly service before you decide to proceed with the order.
Which is the best PCB manufacturer in Australia?
Knowing the different types of PCB manufacturers in Australia is also essential before choosing one. This is because the cost of your circuit board will depend on their manufacturing methods, the number of components they include, and their level of experience.
Which type of work do they offer?
There are many types of PCB prototype assembly services that you can choose from. Here are some:
PCB Prototype Assembly Service Provider – A company that provides you with a PCB prototype for individual design testing.
Manufacturer of PCB Boards – A company that produces several PCBs for individual and commercial use
Design House – A company that designs circuits or products for other companies.
Custom Circuit Board Manufacturer – A company that not only manufactures your circuit boards but also assembles them. In most cases, the PCB prototype design stage is far from complete when you start the manufacturing process.
These companies include:
1. Allegro Services:
Allegro Services is an Australian PCB prototype assembly service provider with design capabilities for all the major PCB prototype assembly processes. It has been involved in PCB manufacturing for over 30 years and employs a team of highly experienced and skilled professionals dedicated to creating high-quality products.
A leader in the industry, Allegro Services provides solutions in materials handling, storage solutions, and supply chain management. They also offer design services and manufacture your circuit boards in virtually any shape or size. In addition, they have a fully equipped lab for testing prototypes, which enables them to provide you with comprehensive testing for your PCBs.
They specialize in low, medium, and high volume manufacturing. Allegro Services is proud to be Australia’s leading PCB prototype assembly service provider.
Services:
Full turnkey solutions: Allegro Services offers a full turnkey solution for all your PCB prototype assembly needs.
Conformal coating and encapsulation: Allegro Services is one of Australia’s leading conformal coating and encapsulation services providers.
Electrical testing: They offer electrical testing services for your PCBs to ensure compatibility with other electronic components.
Automatic optical inspection: They offer AOI for your PCBs, used with pick and place machines to place microscopic components on your PCB.
Laser-guided assembly tables offer laser-guided assembly tables for your PCBs to ensure high-quality components.
Surface mount components: They offer SMT services for your PCBs to ensure high-quality components.
2. BEC Manufacturing Pty Ltd
BEC Manufacturing Pty Ltd has been manufacturing PCBs since 1992 and has developed a range of different PCB manufacturing processes based on its original technology.
They can manufacture your board in virtually any size and shape. In addition, they specialize in producing both small and large volume orders.
BEC Manufacturing provides complete circuit design, prototyping, mask set creation, and PCB fabrication services for a range of companies worldwide. They have offices in the United States, China, Korea, Europe, Australia, and New Zealand. BEC Manufacturing Pty Ltd is Australia’s leading PCB prototype assembly service provider.
Services:
They offer a full range of PCB manufacturing services for small and large-scale orders.
They have developed a wide range of different PCB manufacturing processes based on their original technology.
Multi-layer Capabilities: BEC Manufacturing is a leading PCB manufacturer specializing in producing multi-layer boards. They can produce your board in any shape, size, and layout, and they are experts in SMT mounting technology.
Circuit design: BEC Manufacturing has developed various PCB products in response to market needs. They have also designed custom printed circuit boards designed for specific applications.
Substrates: They use a wide range of substrates for production, including FR-4, Rogers 4003, Rogers 4350, Rogers 437, and Taconic.
3. Breadboard Killer
Breadboard Killer provides PCB prototype assembly services for a range of different industries. They have recently developed their own patented techniques and are now one of the leading PCB manufacturers in Australia.
Breadboard Killer has developed its proprietary manufacturing processes to integrate PCB prototype assembly, prototyping, manufacturing, and testing. In addition, they are developing complete end-to-end products from design to production.
It is a CB service for engineers, students, hackers, makers, and hobbyists. Breadboard Killer will do all of your hard work and provide you with the kit you need to get started.
Services:
Breadboard Killer provides many different services. These include:
Recorded delivery and tracking details so that they can keep track of their parcel in transit. A detailed invoice listing everything included in the kit and what it costs.
Free shipping service for all kits priced under $150 (about $120)
A comprehensive 10-minute guide will teach you how to solder and build your very own PCB
A loading dock service with a lift that can deliver anything from a single board to over 80 boards (complete with kit)
Embedded design techniques: They use their patented embedded design techniques. These techniques allow them to provide you with direct soldering of components, free of any vias. They also offer complete multi-layer boards and PCBs with a fully automated optical inspection.
4. Broad Avenue Industries Pty Ltd
Broad Avenue Industries specializes in PCB prototypes and low-volume production. They have been a leading PCB prototype assembly service provider for over 30 years and have a range of different capabilities that include:
Turnaround times: Turnaround times vary based on what stage the board is at in the manufacturing process and whether they are working with an existing design or are creating a new design from scratch. Their normal lead times are 8-12 weeks, but they can also provide express services if required.
Size: They can manufacture boards of any size and shape. Some of the sizes that they can produce are:
They have a state-of-the-art CMOS manufacturing facility and have an extensive machine shop.
We can easily add a large range of standard components such as resistors, capacitors, diodes, and transistors to your board with their automatic adapters.
High-quality components: They use the latest technology from Rayming PCB & Assembly.
5. Cadlink Electronic
Cadlink Electronic is a leading PCB manufacturer specializing in producing high-quality PCBs. They have been manufacturing boards since 1988 and are frequently the first choice of many designers and engineers. They have offices in the United States, Germany, and Australia.
Services:
Specialty services: They have developed a range of specialty services, including quick turn and panelization.
Short turnaround time: They have a fast and flexible PCB fabrication process with shorter lead times than other PCB manufacturers. This is because they have their own SMT line complete with pick-and-place machines, an automatic feeder, a machine vision inspection system, and an automatic soldering machine.
End-to-end quality control: They can also provide a complete end-to-end quality control service.
Multi-layer capabilities: They use the latest technology and manufacturing processes to produce high-quality multi-layer boards, and they can also provide you with various surface finishing techniques, including immersion gold plating, immersion silver, and immersion tin.
The best PCB manufacturers in Australia visit PCB Prototype Assembly Australia for more information on sourcing. Breadboard Kit is a low-cost solution for prototyping that does not involve much work. This kit allows you to create a board using one of their ready-to-use PCBs, including SMT components and connectors.
We package the components in pre-drilled packages with mounting holes, and they also have a simple soldering guide. The PCB assembly takes place at the PCB manufacturer’s facility. This kit is different from the other kits because it has been designed specifically for educational institutions and small businesses.
6. Circuit Solutions Pty Ltd
Circuit Solutions is one of Australia’s leading and most experienced PCB manufacturing companies. They have been producing high-quality and affordable boards since 1988. Their range of services includes surface mount and through hole PCB design and manufacture, PCB assembly, and testing. Some of their services include:
Turnaround times: Typical turnaround times are 4-5 weeks. However, you can select a range of different quick and express turnaround times on their quoting tool. They also offer a cost-free interim quote that will confirm the cost per unit once they know the quantity you require.
Circuit Board Design: The Design Department at Circuit Solutions can service the needs of its customers. It is not just a one-off design, but rather it is a long-term commitment to customer satisfaction. They have implemented a new design process that they are constantly improving upon. This process winds from the customer placing an order through to delivery of the complete order.
They have created an in-house board design software that offers advanced features and functionality. It is also easy to use, making designing in 3D easy for everyone.
Contract Services: They have a range of flexible contract services available for purchase or hire. You can choose to work with a contractor to handle the design, sourcing of the components, and PCB assembly. Alternatively, you can look into contracting them to build your complete order.
7. Entech Electronics
Entech Electronics is one of Australia’s leading and most recommended PCB manufacturers. They have been producing boards since 1984 and have a fully automated CMOS SMT line that allows them to manufacture components in high volumes. They provide services for various sectors, including healthcare electronic devices, industrial electronic devices, mobile phones, and even credit card machines.
Services:
Contract manufacturing: They can also build your order as a contract manufacturing service.
PCB Assembly: They have a fully automated SMT line to produce boards in large volumes. They have their pick-and-place machines, reflow ovens, SMT machines, and visual inspection.
PROTOTYPE PCB ASSEMBLY: They can also build your prototype PCBs. Their highly skilled and experienced engineers can produce a prototype PCB in just a few days. They can also hold your design for up to three months if required.
Circuit design: Circuit Design Consultants at Entech can work with you from the beginning of the design process to ensure that everything meets your requirements. They can also handle any issue that may appear during the design phase, and they can assist you with PCB layout, parts selection, and economic analysis.
HMI SOLUTIONS: They can also provide HMI solutions, including PCB and Packing.
Instant Quote / Online quote: An instant quote service gives you the cost per unit upfront. They have an online quoting system that will allow you to select your required services. This service is free, whereas there is a fee for their electronic design and analysis service.
8. Huntsman Technologies Pty. Ltd
Huntsman Technologies has been manufacturing PCBs for over 25 years, and they have a reputation for providing excellent service and quality components. They have a high level of experience and expertise in their industry, which means that they produce high-quality PCBs that are reliable and robust. They have a range of different services, and these include:
Design support: Huntsman Technologies has a team of engineers who can handle all stages of the design process. They can help with schematic, layout, PCB fabrication, and even post-manufacture support.
Rapid prototype: If you are looking for rapid prototype boards, they provide this option. We use them to enable you to test your circuit as soon as possible. You do not have to wait too long for your finished product.
Contract manufacturing: Huntsman also provides contract manufacturing services, which means they can produce your entire order.
Assembly: The assembly of the PCB can be handled by them as they have pick and place machines, reflow ovens, wave soldering machines, and visual inspection.
Testing: We thoroughly test the board using a wide range of in-house test equipment.
Prototyping: They can also provide you with prototyping services. We do this by batch-building your PCBs in their different fabrication facilities.
9. ICONIC PCB
ICONIC PCB is a highly recommended manufacturer of printed circuit boards that use their in-house advanced design software. We install it onto their PCB design systems for ease of use. Their experience and expertise in the industry mean that the boards that they produce are always reliable, high quality, and robust.
Services:
1) PCB Design: ICONIC’s PCB design software features all the usual features and has some additional features. This allows you to produce professionally designed PCBs quickly and easily. It also allows you to include your artwork which we can use for logos, decals, text, and more.
2) PCB Assembly: The assembly of the PCB can be handled by them as they have a large number of pick-and-place machines, wave soldering machines, SMT solder stations, and reflow ovens.
3) PCB Inspection: There are several visual inspection tools that they have in-house, various measurement devices, and even an automated test oven.
4) PCB Assembly and Post-Production: They also offer a full range of services for the post-production process, ranging from custom soldering to cleaning and coating the boards.
5) PCB Packing: ICONIC also provides PCB Packing services where they will pack your boards into boxes and top loaders depending on your requirements.
10. IMP Electronics Solutions
IMP Electronics Solutions is a pioneer in designing and manufacturing printed circuit boards in Australia. They have been providing PCBs to customers since 1989, which means that they have a wealth of experience in the field. They pride themselves on the quality of their components and boards and their service level.
IMP Electronics Solutions is a fully licensed and accredited PCB manufacturer with an experienced team of engineers to provide you with your PCB requirements. In addition, they offer a wide range of services, including:
Design support: IMP can help with the schematic and layout stages of the design process. We do this by using the IMP IES software. In addition, their experience and expertise can improve the overall quality of your finished product, which means that it will be reliable, robust, and able to withstand long-term use.
PCB Assembly: IMP produces PCBs that are highly reliable and robust. We do this with their different assembly machines and locations. In addition, they have a team of highly skilled engineers, which means that they can handle all stages of the assembly process.
Prototype PCB Assembly: IMP produces prototype PCBs and standard parts, which means that you can test your design without having to wait too long for your finished product. They can also hold your designs for up to three months if required.
11. Keyflex Australia
Keyflex Australia is a highly recommended manufacturer of PCBs that use their in-house design software, fully integrated with their full range of equipment. They have been providing PCBs to customers since 2003, and they pride themselves on the quality of their work. Their expertise and experience in the industry mean that they produce high-quality PCBs that are reliable and robust.
Services:
Design: They have a range of expert design engineers who can help with the schematic stage and the layout stage of their PCB design process. They can support you with all of the basics. For example, the design of your PCBs schematics, board layouts, and even the layout of your solder mask.
PCB Assembly: Keyflex is a fully licensed and accredited PCB manufacturer. This allows them to handle all stages of their assembly process, from ordering from their PCB manufacturer to getting your boards into the packaging and then punching holes.
Wings: Keyflex also offers wings services to cut any larger design for you. This means that you can get your parts cut or even your PCBs etched and painted for you by a professional team at no extra cost.
Products
Silicone keypads: We use them in the automation industry with 4-wire and 2-wire versions. Customized colors are also available on request to better match your requirement.
Cap/Res touch-screens: We often see the enhanced glass touch-screens on touch-screen kiosks, trading desks, and ATMs.
Plastic Injection: They can provide you with a range of plastic injection products for your PCBs, including:
a) LEDs: These always come in large quantities and where there is a requirement for short lead times.
b) Passives: These are required where you need large quantities of resistors, which we often use in lighting products.
Die-cast aluminum: They can provide you with aluminum parts using a powdered metal technique. The material is then milled, polished, and treated to give the final finished product.
Flexible PCBs: They also offer a range of flexible PCBs. This product is applicable in a wide range of products, including:
a) Auto parts: These are widely used in the auto industry and usually consist of aluminum. The material is then milled, polished, and treated to give the final finished product.
b) Automation: We can use it where there is a requirement for the PCB to move around in an automated fashion, either manually or through some motorized system.
12. Lintek Pty Ltd
Lintek is a fully accredited IC manufacturer that produces high-quality and reliable products. They have been providing PCBs to customers since 1985, which means that they have a vast amount of experience and expertise in the industry. Their services include:
Design Support: Lintek has a wide range of design engineers who can support your PCB designs and layouts. This includes engineering your schematics, board layouts, artwork, or even the layout of your solder mask.
PCB Assembly: Lintek’s highly experienced teams can handle all stages of the assembly process, which includes ordering your board from the PCB manufacturer through to receiving, inspecting, and assembling your finished product.
Prototype / Pre-production: Lintek can offer prototype PCBs and pre-production boards, which will ensure that you do not have to wait too long for your finished products. You can also have them hold your design for up to three months if required.
ICs: Lintek produces a range of integrated circuits, which include:
a) CD-ROM drives are on desktop or laptop computers, and we make them using CD-ROMs.
b) Micro-controllers: We often find them in various onboard systems and devices. We usually write any software that needs storing on the chip using assemblers, compilers, or emulators.
Lintek also offers a range of microelectromechanical systems (MEMS), which include:
a) Accelerometers: We use this to measure the acceleration and movement of various objects. It can then transform the measured values into digital output signals, which other electronic systems can use.
b) Gyroscopes: We can use this to measure the angular velocity of objects. It can then transform the measured values into digital output signals, which other electronic systems can use.
13. Multi-Flex Circuits Australia
Multi-Flex Circuits Australia is an IC manufacturer that specializes in a wide range of products, including:
User interface (UI) technology: They have extensive knowledge and experience with the UI technology market, which allows them to supply you with a wide range of solutions for all types of controls.
Inject molded rigid keypads: They can help you with your customized needs, including the design of your keypad layout, parts selection, and assembly.
Service:
Design support: They have a team of expert designers who can help with the schematic stage and the layout stage of their PCB design process.
PCB assembly: They have engineers who can handle all stages of the assembly process, which includes ordering your PCB from the PCB manufacturer through to receiving, inspecting, and assembling your finished product.
14. OurPCB Australia
OurPCB is an international electronics design house based in Australia. It has a highly reactive and economic advantage over its competitors, as they offer a wide range of products and services.
Software Products:
1) Our PCB Design Suite: This schematic design program allows you to create your project quickly by using a WYSIWYG environment. In addition, it is highly functional, as it will enable you to create your components, which you can reuse in other projects. This can include the creation of:
a) Customised user interfaces: It can integrate with all significant schematic editors, including Altium Designer, KiCad, and Eagle.
b) Customised test benches: It allows you to create test benches for each circuit design you create. This makes it easier to test electrical device designs on each part before assembling your final prototype.
2) Our PCB Production Suite: This panel design and production program allow you to create any type of panel design. It has a large number of features, with capabilities that include the:
a) Picking and Placing Process: It allows you to identify the exact position of each component on your PCB before starting the production process.
c) Comprehensive Network Analysis: It can automatically detect any possible nets, which you then display on your network map.
d) Comprehensive Circuit Contents: It can automatically detect the possible components, which other engineers can verify.
3) Our PCB CAD Library: This program collects schematic symbols and footprints from a wide range of manufacturers. This makes it easy to create new design projects quickly and with little effort.
4) Our PCB Solder Paste Property Analysis: This program allows you to check the dip marks on all of your solder pasteboards before placing them into production. This will ensure that they are fit for purpose before starting the production process.
15. PCBFast
PCBFast is a PCB design, manufacturing, and assembly company based in Sydney. It has over ten years of experience dealing with the PCB manufacturing industry. One of the main benefits it offers is its highly customizable printing process, which we can adjust to suit your specific requirements.
Printing Service: They offer a wide range of printing services to help you create your labels and other printed circuit boards. These include:
1) Multi-layer printing: This process allows you to create many high-quality boards at a low cost. It is also an environmentally friendly process, as it reduces the amount of waste produced and offers a simple recycling solution.
2) Multi-layer and single layer: This process allows you to place up to six or two layers on your PCBs while still offering high-quality finishes at a low cost.
3) Flexible PCB and rigid PCB: They can provide flexible PCBs and rigid PCBs. This means that they can help you to create a wide range of finished boards for all types of applications.
4) Rigid and flex PCB: They can combine the two types of boards into one design. This means that you can use flexible PCBs where needed and rigid PCBs where needed.
5) Industrial grade printing: Whether you need it for high-speed or high-sensitivity applications, they ensure that you print all of your components with high-quality results.
Conclusion
In conclusion, finding a good PCB design company that can help you with your end product is easy. This is especially true if you are a small business, making things much easier for you. So, Australia Wide PCB is the perfect place to find your ideal PCB design company. It is a leading company in the industry and has highly customizable printing processes to help you create high-quality, low-cost PCBs quickly and economically.
