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Reasons why you should consider RFI Coating

Technology has become a significant part of our day-to-day lives. We have tech gadgets that help us perform simple tasks, such as ordering our groceries, to complex ones that help surgeons perform surgeries remotely. However, for these gadgets to function optimally, all their components must be working correctly. If anything alters the functionality of the components in a device, it could cause a lot of havoc in certain situations, such as the remote surgery situation.

Electronics manufacturers are now taking EMI and RFI shielding seriously. That is because RFI or radio frequency interference has the ability to make various gadgets function abnormally or even fail. However, to solve this issue, manufacturers have developed different RFI shielding methods which involve RFI Coating. But what exactly is RFI coating? Why is Radio frequency interference coating crucial to electronic gadgets? And why should you go for this type of RFI shielding?

RFI in a Nutshell

Radiofrequency interference or RFI is simply the radiation or conduction of RF energy that causes electrical devices or electronics to generate noises which ultimately causes interference to gadgets nearby. Moreover, RFI also describes how radio astronomy disrupts the normal operations of satellites by causing interference.

RFI can disturb and ultimately disrupt how electrical devices and electronics operate, so it is vital to deal with it before it causes your gadgets to fail.

How Does RFI Occur

RFI is usually emitted by electronic gadgets such as:

–          Computing devices

–          Game consoles

–          Laptops

–          Personal computers

–          Electronic printers

–          Medical instrumentations

–          Industrial controls

–          Switching power relays etc.

Moreover, these electronic devices emit RFI in one of these two methods:

–          The first method involves the gadget itself emitting RFI into the surrounding areas

–          The second method involves the RFI being released into AC power lines via power cords of various electronic components or electronic devices.

On the other hand, as per satellite communication, RFI can occur in two methods, intentionally or naturally. First, various types of space weather, for example, solar storms, have the ability to cause natural RFI. Man-made Interference, on the other hand, falls under intentional RFI, which means that these RFIs do not occur naturally.

Proper RFI shielding on electronic devices helps in terms of controlling radiated RFI. Moreover, power line filters can easily control conducted RFI to acceptable or satisfactory levels. As per satellite communication, the utilization of impeccable end filtering and directional antennas can help you curb narrowband RFI. However, in the case of broadband RFI interference, you will have to modify the source to tune down the RFI interference.

The Difference between Radio Frequency Interference and Electromagnetic Interference

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EMI (electromagnetic interference) and RFI (radio frequency interference) are generated by and negatively affect electronic gadgets. In most cases, people utilize these two names interchangeably because radio waves tend to be part of the vast electromagnetic spectrum. However, it is crucial to note that even though RFI and EMI and pretty similar, they aren’t the same.

Electromagnetic interference generally refers to short-range interference that comes from the emissions of high frequencies from the electrical gadgets themselves causing electrical noise. On the other hand, RFI has longer wavelength interferences and occurs from external sources. Moreover, EMI and RFI both negatively impact electrical gadgets in different manners.

Conductive coatings are usually utilized to effectively attenuate and even reduce EM and RF waves. Moreover, both RFI and EMI shielding coatings contain layers of conductive elements that helps shield the device from RFI generated by internal component and external devices. Additionally, to offer stronger solutions, manufacturers also utilize conductive paints.

Modern enclosures utilized on electrical gadgets are often made using plastic. However, plastic does not offer intrinsic protection against RFI and EMI. However, to get around this issue, the manufacturer utilizes conductive paint on the plastic enclosures to make the sensitive electronic devices more RFI and EMI-proof. Moreover, board components are usually shielded using metal caps.

RFI Conductive Coating

PCB Assembly conformal coating
PCB Assembly conformal coating

RFI coatings are typically protective lacquers that have conductive components. Moreover, to generate these coatings, manufacturers utilize various highly conductive metal components, which include:

–          Copper

–          Aluminum

–          Zinc

These coatings are utilized on various non-conducting composite casing components, which helps shield the electrical circuit of sensitive devices from RFI.

Moreover, manufacturers also utilize nickel, graphite, and carbon coating to generate RFI coatings used in various applications, which include:

–          Utilizations in cellphones

–          PDAs

–          Aerospace gadgets

–          Military electronic equipment

–          Medical devices heavily utilized in the medical industries

–          Industrial equipment

–          Telecommunication gadgets

–          Consumer electronics

Moreover, these types of RFI coatings can also be used on drywalls, which comes in handy when trying to shield an entire room from RFI.

Additionally, other materials, such as silver, can also be utilized to generate RFI coatings that function impeccably, even in harsh conditions. Moreover, silver coatings can also act as conductive bases for various applications that require the surface to have high conductivity.

Silver is also non-magnetic, which means that it offers impeccable levels of permeability, which are great for the production of RFI coatings.

Benefits of Utilizing Radio frequency interference Coatings

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pcb coating spray

The main advantage of obtaining RFI/EMI coatings is that it helps shield your device from RF waves which can cause your device to malfunction. However, this isn’t the only advantage that comes with RFI coating. That is because by installing an Radio frequency interference coating, you get to enjoy impeccable point-to-point resistance and practical attenuation that helps contribute to superior performance in terms of your gadget’s protection while at the same time leaving it anti-static. Moreover, your device also benefits from a uniform thickness that gives it a unique finish.

Therefore, by putting a radio frequency interference coating on your electrical gadget, you do not just make it more EMI and RFI-proof. You also improve its reliability and efficiency. Hence you should really consider RFI coatings as an option for RFI shielding.

Common Items that require Radio Frequency Interference Coating

Radio frequency interference coating come in handy for most electrical gadgets that are usually at risk of RFI. Here are the most commons electrical gadgets that require Emi RFI shielding coatings:

–          Process control components

–          Mobile phones

–          Computers

–          Radios

–          Medical devices, for example, X-ray gadgets

–          Marine electronic gadgets

Conclusion

Radiofrequency and electromagnetic interference are huge issues for electrical and electronic device manufacturers. That is because these two can cause electrical and electronic gadgets to malfunction or even fail to function entirely. Moreover, RFI and EMI are hard to avoid, so the only things that manufacturers can work with are RFI and EMI coatings and shields. Therefore we hope that this article has provided you with all the answers that you were looking for regarding RFI coatings.

 

 

 

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