Introduction
Flexible printed circuit boards (flex PCBs) offer unique advantages of bendability, space savings, and shape conformability for compact electronic product designs. For many applications like wearables, Internet-of-Things (IoT) devices, and medical electronics, fast turnaround of flex PCB prototypes is needed during the design and testing phase. RayPCB, a leading flex PCB manufacturer based in China, provides high-quality fast turn flex PCB services ideal for new product development needs.
This article provides an overview of RayPCB’s capabilities for fast turnaround flex PCB production along with their quality assurances, customer service standards, and value-added benefits that make them a trustworthy manufacturing partner.
Fast Turnaround Flex PCB Capabilities
RayPCB has extensive expertise in manufacturing a wide range of flex PCB varieties and offers expedited services for fast turn prototypes and small-to-medium production runs.
Flex PCB Types Offered
- Rigid-flex PCBs – Multilayer circuits with flexible and rigid sections
- Flexible PCBs – Single or double layer flex circuits
- Rigid Flex PCBs – Flexible tails extending from rigid PCBs
- Flexible Ribbon Cables – Interconnect cables with high flex life
- Foldable Flex Circuits – Boards that fold into 3D configurations
- High Frequency Flex PCBs – Multilayer RF and microwave circuits
Expedited Manufacturing Timelines
RayPCB provides some of the fastest turnaround times in the industry:
- 24 to 48 hours for simple single-sided flex PCBs
- 3 to 5 days for 2 to 6 layer flex boards
- 5 to 7 days for multilayer rigid-flex boards
Rapid prototyping with surface mount (SMT) assembly is also available in 3 to 5 days.
The fast turnaround is enabled by optimized manufacturing flows minimizing engineering changes and production steps.
Low Minimum Order Quantities
- Flex PCB prototyping in small batches from just 1 piece
- Standard production from 10 pieces for rigid-flex and 100 pieces for multilayer flex
This allows cost-effective prototyping before large volume production.
Panel Based Production
Multiple PCBs manufactured together on a large panel allows excellent economy of scale benefits:
- Significantly reduces cost for each board
- Tight assembly tolerances across panel
- Compatible with automated SMT assembly
High Quality and Consistency
Along with fast turnaround, RayPCB delivers exceptional quality and consistency to provide reliable flex PCB solutions.
Stringent Quality Control
- IPC 6013 Class 3 quality certification for consistently defect-free PCBs
- 100% electrical and dimensional testing for boards and panels
- RoHS compliant boards with complete material reporting
- ESD protected manufacturing environment
Advanced Manufacturing Technology
- Latest direct imaging (LDI) photolithography for fine 1um line/space traces
- Laser micro-drilling for high density via holes
- Automated optical inspection and testers
- Environmentally controlled cleanrooms
Experience and Expertise
- Over 10 years focused exclusively on flex PCB technology
- 50+ new product introductions every month
- Rich experience in optimal flex design for manufacturing
- Smooth coordination between engineering, quality and production teams
This results in the highest quality standards even for fast turnaround boards.
Cost Advantages
RayPCB provides very cost-competitive solutions without compromising on quality due to:
- High mix, high volume manufacturing resulting in economies of scale
- Streamlined operations with minimal overhead costs
- Strategic sourcing of raw materials
- Panel-based manufacturing to lower cost per board
- Flexible order quantities with low minimums
Cost savings of over 70% compared to US vendors are typical for medium to high volume production.
Superior Customer Service
RayPCB strives to deliver a seamless customer service experience:
Technical Support
- Free DFM analysis to review designs for manufacturability
- Quick response to technical queries within 24 hours
- Real-time support during prototyping
Account Management
- Dedicated account manager for every customer
- Procurement guidance on lead times, costs, and feasibility
Order Tracking & Updates
- Online system to track PCB order status in real-time
- Proactive production updates
- Shipment notifications & tracking info
Responsive Communication
- Multiple channels like email, telephone and live chat for quick response
- Communications in fluent English for global customers
This comprehensive support ensures a smooth customer experience.
Why Choose RayPCB?
Here are key reasons RayPCB stands out as a trustworthy fast turn flex PCB manufacturer:
Proven Capability – 10+ years focused exclusively on flex PCBs with 50+ new designs monthly
High Quality – Stringent quality control and advanced manufacturing technology
Fast Turnaround – 24 to 48 hour fast turn prototypes and 5 to 7 day production lead times
Cost Savings – Very economically priced solutions without compromising on quality
Reliable Service – Comprehensive customer and technical support throughout the process
Production Flexibility – Low minimum order quantities, panelization offered
Industry Expertise – Experience across consumer electronics, medical, industrial, automotive sectors
RayPCB is an ideal partner for cost-effective, fast turn, high-quality flex PCBs to accelerate your product development.
Conclusion
RayPCB provides a unique combination of rapid turnaround, exceptional quality, and tremendous value for flex PCB prototypes and production. Their end-to-end manufacturing expertise, stringent process controls, advanced technology, and comprehensive customer service enable delivering flex PCB solutions perfectly matched to the new product introduction needs of innovative companies. With RayPCB as the manufacturing partner, design teams can stay focused on iterating their product hardware rapidly without flex PCB production issues slowing down their pace of innovation.
Frequently Asked Questions about RayPCB’s Fast Turn Flex PCB Services
Here are some common questions about RayPCB’s fast turn flex PCB capabilities:
Q: What is the fastest turnaround time offered by RayPCB?
A: For simple single-sided flex PCBs, RayPCB can deliver prototypes in just 24-48 hours. For multilayer rigid-flex boards, the fastest turnaround is 5-7 days.
Q: What types of flex PCBs can be manufactured by RayPCB?
A: RayPCB offers all varieties of flex PCBs including rigid-flex, multilayer flex, HDI flex, high frequency flex, flexible cables, foldable circuits etc.
Q: What are the minimum order quantities for fast turn PCBs?
A: RayPCB supports flex PCB prototyping in batches of just 1 piece. Standard production begins at 10 pieces for rigid-flex and 100 pieces for multilayer flex.
Q: Does RayPCB provide design support for flex PCBs?
A: Yes, RayPCB’s engineering team provides free DFM analysis and recommendations to optimize flex PCB designs for manufacturability.
Q: What quality certifications does RayPCB have?
A: RayPCB is certified for IPC 6013 Class 3 quality standards for consistently defect-free flex PCB production. They are also RoHS compliant.
