Batteries are necessary for powering a wide range of products, ranging from consumer electronics to automobiles. Today, some companies dominate the market, due to the extensive battery production services they offer and the quality of their batteries.
Currently, the global battery market is undergoing a trend-shift, characterized by the change from the use of traditional batteries to Electric Vehicle (EV) batteries.
In this article, you will find out the top battery companies in the world and the types of products they make.
Top 10 Battery Manufacturers in the World
In this section, we talk about some of the leading companies that make the best batteries. We selected these companies based on the wide range of batteries they make, the markets they serve and a number of other factors.
1. KOYO Battery Co. Ltd
KOYO Battery is a Taiwan-based battery manufacturer. Unlike some companies that specialize on a niche or specific market, it makes batteries for a wide range of purposes.
a. Types of Batteries KOYO Makes
KOYO’s range of batteries are based on Nickel-Metal Hydride (Ni-MH). The company also engages in extensive Research and Development (R&D) to develop both the Ni-MH and lead-acid batteries, which are exported to different parts of the world.
b. Excellent Initiatives
KOYO Battery also ensures that the range of battery-powered solutions and products do not cause problems for the users and the immediate environment. This is why the company has put the following measures in place:
- Getting the ISO-9001 certification, which qualifies the batteries for international quality recognition and approval for use.
- KOYO Battery has measures in place to reduce the environmental (carbon) footprint. These measures include the use of renewable energy sources and the introduction of recycling programs.
c. Markets Served
The batteries produced by the company are ideal for use in a wide range of applications and or target markets.
The diversification, among many other things, is designed to meet the industry needs for energy storage and boost the batteries’ internationalized quality assurance.
The following are some of the target markets:
- Motorcycles
- Consumer electronics
- Power tools and;
- Hybrid Electric Vehicles (EVs)
2. EnerSys
EnerSys is an industrial technology leader that serves the global demand for stored energy solutions.
With presence in over 100 countries, the company has gone on to provide a plethora of stored energy solutions for industrial applications.
It is noteworthy that the typical markets it serves are reserve power, specialty and automotive applications.
EnerSys is headquartered in the United States and provides the energy storage solutions to tackle the unique energy-centric challenges facing specific industries.
Here are some of the batteries the company makes:
a. ODYSSEY
This is a category of three (3) batteries: ODYSSEY Extreme SeriesTM Batteries, ODYSSEY Extreme SeriesTM Atex Batteries and ODYSSEY Performance SeriesTM.
ODYSSEY Extreme SeriesTM Batteries
These batteries are designed to offer dual functions – deep cycle reserve power and a massive cranking power.
The batteries can be installed on the side, thanks to the use of the sealed, dry cell Absorbed Glass Mat (AGM) technology.
The features of the batteries include:
- Vibration-resistance, which protects the batteries from both vibration and high-impact-induced shock.
- They deliver engine-cranking pulses, up to 2,700 AMPS for 5 seconds.
- The batteries can handle 400 charge-discharge cycles up to 80% depth of discharge.
- These batteries feature up to 99% extremely-thin, pure lead plates.
ODYSSEY Extreme SeriesTM Atex Batteries
These batteries offer a massive starting power, pegged at engine-cranking pulses up to 2,700 Amps for five (5) seconds.
Durability is also assured, as the batteries can have up to 10 years of service life, in addition to the protection against vibration and high-impact shock.
The features include the development with an advanced Thin Plate Pure Lead (TPPL) technology and the provision of more power than conventional batteries do, thanks to the use of up to 99% pure lead plates.
ODYSSEY Performance SeriesTM
These series of ODYSSEY batteries from EnerSys are designed to provide an overall power and longer service life than most of the conventional batteries.
The unique feature of these batteries is the provision of the reliability of the ODYSSEY Extreme SeriesTM batteries, without including the reserve capacity or high Cold Cranking Amps (CCA). This is because some applications might not require those.
b. CYCLON Batteries
These are the dedicated batteries for offering lower, long-term cost of ownership, higher reliabilities and better performance.
CYCLON Batteries also require fewer replacements, offer a high stable voltage delivery, and a 50 PSI resealable safety valve that allows the gases to escape. The valve also reseals after the gases escape – and prevents excess gas accumulation due to frequent or repeated discharges.
c. IRONCLAD
As the name suggest, these batteries are made of the strongest materials, as evident in the use of the square tube technology that provides up to 84% surface area on the positive plate. The technology also enables the batteries’ delivery of higher sustained voltages than the conventional batteries would offer.
Other features include:
- The use of industry-leading amp-hour capacity ratings and;
- Aiding the extension of life truck run times well into the shift.
d. FIAMM MOTIVE POWER
The batteries in this category are designed for use in the high-end and industry-specific applications. Examples are:
e. FIAMM MOTIVE POWER Energy Dry Batteries
These batteries are suited for use with material handling equipment, especially in the low-to-medium duty applications. This is possible due to the valve regulation gas recombination with gelled electrolyte.
f. FIAMM MOTIVE POWER Atex Batteries
These batteries provide the extra layer of safety for the material handlers. It is also important to mention that the batteries prevent hydrogens from building-up, thanks to the use of a specially, built-in ventilation system.
g. FIAMM MOTIVE POWER Energy Plus Batteries
These batteries utilize the robust, Tubular Vented Technology (PzS), which combines with the batteries’ energy plus cells to provide higher efficiencies in discharge.
Other features include the advanced positive plate construction, simplified replacement courtesy of the bolt-on connectors on the batteries’ cells. The batteries also provide up to 30% shorter charging time, and is designed to meet the reliability and high-power demands of different industrial truck applications.
3. C&D Technologies
This is one of the US battery manufacturers you can rely on the productions. C&D Technologies, based in Horsham, PA, is a leading manufacturer of safe and reliable power systems. At the core of the product offerings is the commitment to providing reliable, high-quality, cost-effective and safe power storage products.
Worthy of mentioning is that the company makes the battery-powered solutions usable across different industries, such as:
- Renewable energy
- Datacenters/UPS
- Electric Vehicles (EVs)
- Energy and power infrastructure
- Government and;
- Telecommunications
The two (2) major batteries it produces are:
Standard AGM (VRLA) Batteries, which offer lower maintenance and provide up to 10+ years of design life.
The other technology backing the batteries is the Flooded (VLA). It provides up to 20+ years of design life, has proven reliability and patented lead-alloy grid.
Deep Cycle Series DCS AGM Battery
The Deep Cycle Series (DCS) of batteries from C&D Technologies are designed for use in the utmost cases, thanks to the optimum performance, even under the harshest operating conditions.
These battery series are ideal for the Electric Vehicle (EV) market and are compliant with the IATA/ICAO Special Provision A6.
The types of batteries are Nano-Carbon AGM (VRLA), VRLA; and they have up to 5,000 cycles, in terms of the design life.
Other attributes include:
- The use of UL-recognized component
- Extended cycle life, thanks to the heavy-duty Deep Cycle Series (DCS) plate technology.
- The batteries do not leak, due to the use of thermally welded case-to-cover bond.
- The use of computer-generated design that is optimized for high-power density.
- Removable carrying handles
4. Clarios
Clarios, a subsidiary of Brookfield Business Partners, is a manufacturer of different kinds of batteries. It makes batteries for traditional uses, as well as for Electric Vehicles (EVs).
The major kinds of batteries it makes are:
- Low-Voltage
- Absorbent Glass Mat (AGM) and;
- Flooded batteries
a. AGM Batteries
The Absorbent Glass Mat (AGM) batteries are lead-acid batteries, designed to provide the needed energy storage for the next-generation of autonomous and electrified cars.
The features include:
- Reinforced case
- Precision-engineered design
- Recyclable batteries
- Measured cell compression and;
- Patented stamped grid design.
b. Flooded Batteries
These are batteries designed for the basic starting power and demand. It is also important to mention the batteries’ capabilities to meet the needs of the start-stop vehicles and those of the conventional, internal combustion engines.
These batteries are broadly divided into the following:
- Standard Flooded Batteries: these lead-acid batteries support the basic usage, meet the demands of the less-demanding vehicles and support basic starting power.
- Enhanced Flooded Batteries: these batteries are designed to meet the practical requirements of the start-stop vehicles. They also have a patented stamped grid design, a negative mass recipe, thick, low resistant separator and advanced battery technologies, which provide longer battery life and prevent short-circuiting.
c. Low-Voltage Batteries
These are lithium-ion batteries with versatile energy storage solutions, and which are applicable to extremely-demanding applications.
The batteries are available in 12 volts and 48 volts. Some of the attributes are:
- Exceptional charge acceptance and cycallbilty
- Full-scale modeling and analysis capabilities
- Support for advanced start-stop powertrains capable of delivering up to 8% fuel economy.
- Support for mild hybrid powertrains, capable of delivering more than 15% improvements.
d. Clarios xEV
These are dedicated low-voltage batteries, designed for use in both hybrid cars and Electric Vehicles (EVs).
These batteries provide the following solutions:
- Safety functionality
- Optimal vehicle performance and;
- Constant power
5. East Penn Manufacturing
Some of the top battery companies in the world focus solely on producing one kind of battery. However, when it comes to adaptation, the batteries manufactured by these companies can be used across different industries.
East Penn Manufacturing is one of the largest battery manufacturers in the world, with an on-site, lead battery manufacturing plant.
The company has different divisions, such as Motive Power, Transportation and Reserve Power. The Motive Power is the company’s concentrated efforts at providing battery-powered solutions to the customers in the automobile market.
The Motive Power solutions are poised to offer the following benefits:
- Optimized battery-powered solutions for different applications and;
- Offering the lowest Total Cost of Ownership (TCO).
The series of Motive Power batteries include:
- Deka Ready Power Batteries, which are lithium-ion batteries designed to intensify performance and reduce the cost of maintenance.
- Deka Hydrasaver Batteries, which reduce water consumption via the separator material and exclusive alloy combinations.
- Deka Chargemate Batteries are batteries combining a charger and flooded battery in one box. Due to this design, they eliminate or reduce the need for multiple units or the need to have a remote charging equipment.
- Deka Fastcharge Batteries do not just charge faster, but also last longer and are optimized for electrical conductivity.
6. Exide Industries Limited
This is not one of the many battery car manufacturers you can find out there. As much as it produces automotive batteries, Exide Industries Limited also offers a wide range of batteries for other applications.
For the automotive batteries, the company produces a wide range of products, such as:
- Exide Matrix, which offers zero maintenance, smooth performance and can be free of any production-related damages for 72 months.
- Exide Ride is a performance-ready and affordable automotive battery with up to 12 months or warranty.
- Exide Xplore offers up to 48 months of warranty and provides both high endurance and maximum performance.
Exide Industries Limited also manufactures a plethora of batteries for other industries, such as:
- Inverter Batteries: these require less topping-up frequency, higher power output, minimal plate failures, better thermal management and higher backups. The inverter batteries also recover faster from deep discharge, withstand long and frequent power outages and have a guaranteed longer life.
- Submarine Batteries: Exide Industries Limited also manufactures some of the best, high-end batteries for submarines. In addition to supplying the batteries for submarines needed by the Indian Navy, the company also exports these submarine batteries to Russia and Algeria.
- Industrial Batteries: the company also makes and supplies the batteries needed for many industries to keep operating. For emphasis, these batteries can cover many spectrums of applications, due to the improved capacity up to 20,600Ah.
7. Automotive Energy Supply Corporation (AESC)
AESC is one of the car battery manufacturers, with a special focus on the EV market. The company was formed in 2007 as a joint venture between Tokin Corporation, NEC Corporation and Nissan Motor Company.
Today, AESC is one of the lithium battery manufacturers, specializing in making lithium-ion batteries for Electric Vehicles (EVs).
The AIOT Battery
The company makes what it calls the AIOT battery – a battery powered by both cutting-edge Internet of Things (IoT) best energy practices and battery electrochemical technology.
The features include:
- Using statistical modeling to predict the status and reliability of the individual cells.
- Substantial data collection to enable a complete traceability in production.
8. Samsung SDI
Samsung, one of the leading manufacturers of consumer electronics, also has a dedicated subdivision for producing batteries. It is called Samsung SDI.
The 43-year-old company (established in 1970), is the battery-producing arm of Samsung. It is vested with the responsibility of Research and Development (R&D), production and sales of different kinds of batteries, such as lithium-ion batteries and power batteries.
The company is committed to making “the world greener and sustainable through our innovative technology.”
Samsung SDI focuses on four (4) segments:
- Electronic materials
- Small-sized Li-on battery
- Energy Storage System and;
- Automotive battery
a. Automotive Battery Solutions
Samsung SDI is committed to “electrifying the future” and this is evident in the development and supply of secondary batteries meant for use in electric motorized vehicles.
On this basis, the company has deployed the secondary battery solutions to be used across a wide spectrum of EVs. Examples are:
- Micro-/Mild Hybrid Electric Vehicle (Micro-/Mild EV)
- Pure Electric Vehicle (EV)
- Hybrid Electric Vehicle (HEV) and;
- Plug-in Hybrid Electric Vehicle (PHEV)
For this purpose, the company developed the Prismatic Lithium-ion Battery Cell, which has a stacked design and facilitates easy cell modularity for several configurations.
The batter cell runs across the different EVs and can offer solutions ranging from quick charging, balanced performance, super capacitor, highest power and capacity, durability an outstanding power performance.
b. Small-Sized Li-on Battery
Samsung SDI offers a wide range of small-sized Li-on batteries for use across different applications and devices, such as power tools, mobile phones, laptops, tablets and vacuum cleaners.
These batteries are also used for the following:
- E-scooters
- E-bikes
- Wearable devices
- Garden tools
- Power banks
- Ignition-related products
9. CATL
Contemporary Amperex Technology Co. Ltd. (CATL) is another battery manufacturer you can rely on the quality of the products. It is one of the leading sodium-ion battery manufacturers.
Continue reading to find out more about what CATL offers, in terms of battery production.
CommercialEV
The company makes batteries for Electric Vehicles (EVs), especially those designed for use in commercial applications.
The goal is to provide an opportunity for the car owners to save costs and literally “make money every mile.”
Here are some of the CommercialEV battery solutions:
- Two-Wheeled Vehicle Solutions: these are battery-powered solutions designed for two-wheelers, such as vehicles used for: express delivery, commuting, and food delivery.
- Heavy-Duty Transport Solutions: these batteries are designed for vehicles used for heavy-duty purposes. In this case, we are looking at the EV-centric vehicles used for short-haul transportation in urban areas, and construction sites. These vehicles are also used in ports and mining sites/areas.
- Urban Street Cleaning Solutions: these are the batteries meant for EVs used in a wide range of urban cleaning solutions. Examples are: electric garbage trucks, electric washing vehicles, and the electric washing and sweeping vehicles.
10. Electrovaya
This is one of the battery manufacturers that goes over and beyond the production of traditional batteries. Electrovaya has been in the business of battery production since 1996. At the time, it was focused on the production of Lithium-ion batteries, but this would soon be opened up to other frontiers, as the company ventured into Zero Emission Vehicle production in 2002.
Today, Electrovaya is a leading producing of different battery-powered solutions usable in different applications and industries. It now offers turnkey solutions that range from grid scale energy storage and material handling.
a. Solid-State Battery
The Solid-State Hybrid Battery Technology is based on the company’s continual evolution and commitment towards offering proprietary approaches to solid-state batteries.
The technology, among many other things, offers the following solutions:
- Providing industry-leading energy density via the use of proprietary solid composite electrolyte, Lithium metal anode, and NMC cathode.
- The provision of massively-produced batteries, thanks to the use of sustainable and commercially-mature technology. These are optimized to balance the battery manufacturing process and make it affordable.
b. The Infinity Platform
The Infinity Platform is a basis for the company’s provision of the best Lithium-ion battery solutions. Through this medium, Electrovaya achieves the following:
- The lowest Total Cost of Ownership (TCO), especially when compared to other Lithium-ion batteries.
- Utilization of a proprietary fire propagation prevention technology that supports the provision of higher levels of thermal protection.
- Modular approach
c. Typical Applications
The broader application of Electrovaya’s battery-powered solutions is geared towards inclusiveness and reducing costs or expenses for the customers.
The typical applications are:
- Energy storage
- Material handling
- Autonomous robotics/AGV
- Electric bus and trucks and;
- Electric Vehicles (EVs)
Tips on Choosing Battery Manufacturers
Before deciding on the company to qualify as the best battery manufacturer, you ought to know some things about it. Here are some of the pointers or guide to making the decision:
a. Variety of Product Offerings
As much as being a master in one aspect is important, it might not hurt for the company to have other interests. So, find out if the battery manufacturer offers a wide range of products.
For example, does the company offer both Lithium-ion and Sodium-ion batteries.
b. Check the Batteries’ Lifetime
Two factors to consider here are:
- Total Life: this refers to the number of charges the battery can support.
- Charge Life: this tells you an estimated time or duration that the charge in the battery will be sustained. The longer, the better.
c. The Manufacturer’s Reputation
How long has the battery manufacturer been in the business? Besides, the number of years is not the only factor to consider here. It is also pertinent to consider the reviews or feedbacks from other customers who must have bought and are using the batteries from the company.
Conclusion
Several companies now engage in the production of batteries for different applications. From Electric Vehicles (EVs) to traditional vehicles and consumer electronics; you are sure of finding a battery manufacturer for any of those.
The key to making the right choice is to ascertain the company’s capability in that regard, the number of satisfied customers, the quality of the batteries and of course, you need to make sure that the battery’s energy density matches your intended application(s).
